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Zero errors in the assembly

This is how SETAGO® prevents production errors:

Drawings and documents are always up to date
Series number and batch traceability can be documented
Each work step is visually guided
Incorrect components are signalised (optional)
Sensor shows the correct component (optional)
Work steps cannot be forgotten
Test protocols must be executed
No unreadable drawings
Automated torque setting for screwdrivers
Softwareoberfläche eines Arbeitsschritts im Werkerassistenzsystems
Mitarbeiter von Setago.io 18E3835CE72
Would you like to reduce errors in your production?

Contact us today and we will show you how simple our solutions are!

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Lean Arbeitsplatz mit Einpressvorrichtung

Zero errors in assembly, even with a large number of variants

SETAGO® Pick by Light to guide assembly workers step by step through the process and minimize errors. This system offers a high level of process reliability and enables the assembly of different modules with a wide range of variants.
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Mitarbeiter montiert auf einem Montagewagen entlang eines Regals

Maximum process reliability and quality

The SETAGO® Pick by Light worker guidance system has made it possible to achieve maximum process reliability and quality despite a large number of variants.
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Kommissionierwagen mit Pick by Light

Zero picking errors with Pick by Light

The SETAGO® Pick by Light system has led to zero picking errors. The system uses a light sensor to indicate to warehouse staff which item needs to be picked and where it can be found.
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Arbeitsplatz mit SETAGO Werkerführung

Pick to Light for complex assembly work with little prior knowledge

An assembly workstation with a Pick by Light system can guarantee absolutely error-free assembly despite a large number of variants and small batch sizes.
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“Pick by Light improves the quality of our products and moves us forward in the digitalization and modernization of our production."
Laurent Marbach
Managing Director Grolleau SA
“Our motto "Quality that connects", not only related to our products, but also to our suppliers.”
Murat Kurt
Production Manager, Hawle Armaturen AG
Worker assistance system

Worker assistance system eliminates assembly errors

Nowadays, high quality is a prerequisite for remaining competitive. This is ensured by digital step-by-step instructions that guide your employees through the work process. The steps are displayed and explained visually using text, drawings, images, GIFs or videos. If necessary, images and texts can also be further clarified later using the integrated editor to avoid errors.

The worker assistance system prevents the use of old or incorrect instructions and also eliminates the need to print out on paper or search for the document. For further quality assurance, inspection reports can be integrated after a work step or at the end of the work. The protocols are filled out digitally and saved directly in the software. The same applies to serial number and batch traceability.

A pick-by-light sensor can be used as an option for complex tasks. This shows employees at each work step which component needs to be removed from the shelf and installed. The software recognises incorrect access and immediately displays a warning to employees. In addition, signals from screwdrivers and test systems can be processed and documented, resulting in a further increase in process quality. Our experience shows that the use of the SETAGO® worker assistance system can significantly reduce the error rate in production. As a rule, a positive effect is achieved from the very first day.

Worker assistance system
Software SETAGO® werkerassistenzsystem
Software SETAGO® werkerassistenzsystem
Series and batch traceability
Work steps are never forgotten
Work step is visually guided
Bildschirm mit BDE Software in der Produktion mit einem elektronischen E-Paper Tag
Bildschirm mit BDE Software in der Produktion mit einem elektronischen E-Paper Tag
PDA system

Live production data through BDE system

The SETAGO® production data acquisition (PDA) system controls and documents the entire production process on the shop floor. It provides the workers with the required information at every stage of production and records all relevant key figures at the same time. All production data is available in digital form and is displayed directly from the ERP and is therefore always up-to-date. If order data such as parts lists, delivery quantities or delivery dates are changed, this is communicated directly to production. This not only automates the time-consuming exchange of documents and informing production, it also prevents errors in the flow of information. The PDA software from SETAGO® is the perfect introduction to paperless production for industrial SMEs and offers easy integration into existing system landscapes, which increases efficiency and ensures sustainable production quality.

PDA system
Bildschirm mit BDE Software in der Produktion mit einem elektronischen E-Paper Tag
Bildschirm mit BDE Software in der Produktion mit einem elektronischen E-Paper Tag
Up-to-date order data
No unreadable drawings

Your contact person

We would be happy to evaluate potential applications in your company with you so that you can further increase quality!

Mitarbeiter von Setago.io
Olaf Steppat
Solutions Sales Manager
Solutions Sales Manager
Solutions Sales Manager
+49 151 27147472
Steppat@setago.io
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