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Nowadays, high quality is a prerequisite for remaining competitive. This is ensured by digital step-by-step instructions that guide your employees through the work process. The steps are displayed and explained visually using text, drawings, images, GIFs or videos. If necessary, images and texts can also be further clarified later using the integrated editor to avoid errors.
The worker assistance system prevents the use of old or incorrect instructions and also eliminates the need to print out on paper or search for the document. For further quality assurance, inspection reports can be integrated after a work step or at the end of the work. The protocols are filled out digitally and saved directly in the software. The same applies to serial number and batch traceability.
A pick-by-light sensor can be used as an option for complex tasks. This shows employees at each work step which component needs to be removed from the shelf and installed. The software recognises incorrect access and immediately displays a warning to employees. In addition, signals from screwdrivers and test systems can be processed and documented, resulting in a further increase in process quality. Our experience shows that the use of the SETAGO® worker assistance system can significantly reduce the error rate in production. As a rule, a positive effect is achieved from the very first day.
Worker assistance systemThe SETAGO® production data acquisition (PDA) system controls and documents the entire production process on the shop floor. It provides the workers with the required information at every stage of production and records all relevant key figures at the same time. All production data is available in digital form and is displayed directly from the ERP and is therefore always up-to-date. If order data such as parts lists, delivery quantities or delivery dates are changed, this is communicated directly to production. This not only automates the time-consuming exchange of documents and informing production, it also prevents errors in the flow of information. The PDA software from SETAGO® is the perfect introduction to paperless production for industrial SMEs and offers easy integration into existing system landscapes, which increases efficiency and ensures sustainable production quality.
PDA systemWe would be happy to evaluate potential applications in your company with you so that you can further increase quality!