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LEAN workstation

Higher productivity through individual LEAN workstations

Every product has its specifics when it comes to assembly. With the use of "standard" workstations an improvement in the assembly process can be achieved. However, our experience clearly shows that if you want to achieve maximum productivity and quality in the assembly process, you cannot avoid individual LEAN assembly workstations. The additional costs are usually amortized within a few months and our customers then benefit from massively higher productivity and quality. Benefit from our LEAN-live workshop, experience live within one day from which savings and advantages you can profit through an optimized workplace. Get in touch with our experts today.

LEAN Arbeitsplatzsystem mit Einpressstation
LEAN Arbeitsplatzsystem mit Einpressstation
One-Piece-Flow

Production errors or rejects are immediately identified

Ergonomic

Height-adjustable workstations for the benefit of employees

ESD design

ESD workstations for the protection of electronic components

Mitarbeiter von Setago.io 18BDC2856D6
Marvin Waldvogel

We would be happy to work with you to evaluate workstation solutions that will increase your productivity.

Contact now
Einzelarbeitsplatz aus Alu-Profilen mit Materialwagen
Einzelarbeitsplatz aus Alu-Profilen mit Materialwagen
Single workstation

Single workstations, the compact and efficient solution for smaller assemblies

Our single workstations are designed and equipped so that employees can efficiently perform the entire product assembly or the assembly of a sub-assembly in a one-piece flow. All required tools, equipment, C-parts and assembly components are within easy reach so they can be grabbed quickly and easily. Larger components or pre-assembly units are moved directly from the assembly cart to the workstation and integrated. Customized turning and holding devices ensure that employees can work effectively with both hands.

After testing, the fully assembled product is either immediately packed ready for transport or made available on an assembly cart for the next production step. Material is supplied from behind directly to the shelves at the workstation. A SETAGO® Pick by Light system can be used to support employees during assembly. Physically demanding or precise tasks can be performed by a collaborative robot.

Einzelarbeitsplatz aus Alu-Profilen mit Materialwagen
Einzelarbeitsplatz aus Alu-Profilen mit Materialwagen
U-shaped workstation

U-Shaped Workstation, the ideal solution for a large number of individual parts.

U-shaped workstation or cells are typically designed in the shape of a U, allowing employees to work centrally and have short distances. Within an U-shaped workstation, the entire process is divided into separate work steps, with the necessary tools and components ready to hand for each step. This eliminates waste such as long distances or searching for materials or tools. Savings of 20-50% are often achieved by using LEAN U-shaped workstation. Material is fed from the back directly to the racks, ensuring the FIFO principle and employees are not prevented from working by logistics.

Mitarbeiter montiert im One-Piece-Flow an einer Montageinsel
Mitarbeiter montiert im One-Piece-Flow an einer Montageinsel
Montagelinie mit LEAN Arbeitsplätzen
Montagelinie mit LEAN Arbeitsplätzen
Assembly line

Assembly line, the right solution for many components and a large number of variants

In an assembly line, the assembly moves along the material in a single line. The employees can assemble the complete product through the entire line or hand this over to the next employee in a clocked manner. It is important to us to design the lines in such a way that it is possible to change to other product variants easily and quickly without generating expensive set-up costs. With the support of Setago.io worker assistance system, the line can be digitized easily and cost-effectively. As a result, further savings can be realized.

Montagelinie mit LEAN Arbeitsplätzen
Montagelinie mit LEAN Arbeitsplätzen
Assembly trolleys

Complex products? Our assembly wagon guides them easily and efficiently through the production line

Assembly carts are an indispensable solution along an assembly line, especially when the product is extremely heavy or bulky and moving it manually from workstation to workstation or via roller conveyors is not practical. Our assembly trolleys are usually height-adjustable and offer a tiltable and rotatable support for the product. This allows employees to work on the workpiece in an optimal ergonomic way, which increased efficiency and health of employees. This is a great advantage compared to normal workpiece carriers which are moved on roller conveyors, for example.

In addition, all the required tools are cleverly attached to the wagon and are always ready to hand in their designated place. The required material is placed in line with the assembly sequence, which simplifies the assembly process. Setago.io Pick by Light offers support with the digitalization of the assembly instructions and the mapping of the variety of variants via the Setago.io sensor.

Mitarbeiter montiert auf einem Montagewagen entlang eines Regals
Mitarbeiter montiert auf einem Montagewagen entlang eines Regals
Did you already know
Pick by Light System

SETAGO® Pick by Light worker guidance supports employees in complex assembly processes. Step-by-step assembly instructions guide employees through the assembly process.

Why Setago.io

Why you should choose a system solution from us

Smart Factory Assembly

Combined solutions of LEAN Production and digitalization

Everything from a single source

Thanks to our strong partners, we can offer you a fully comprehensive product portfolio

Expandable systems

Our workstation systems can be expanded as required

Your contact person

Interested in a workplace solution that increases your productivity? Then please contact me.

Ansprechpartner von Setago.io Schweiz
Marvin Waldvogel
Teamleiter Produktion 4.0
Team Leader production 4.0
Chef d'équipe production 4.0
+41 52 742 75 43
marvin.waldvogel@phoenix-mecano.ch
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