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Pick by Light System

Pick by Light worker guidance for zero errors in production

The SETAGO® Pick by Light worker guidance system is based on the worker assistance software, which guides employees step by step through the assembly process using images and videos. In addition, the Pick by Light worker guidance system includes sensors that indicate which component needs to be picked and where. This ensures error-free execution of the assembly process throughout.

The handling is very simple: the worker guidance system presents digital work instructions to the employees. These show which component must be assembled next, where the component is located and how it is assembled professionally. Correctly executed work steps initiate the next process step. If the worker accidentally picks up the wrong material or uses an unsuitable torque when tightening, this is signaled immediately and the assembly process stops automatically. Only after correction can the assembly process be continued. In this way, errors are eliminated, product quality is ensured and productivity is increased.

The SETAGO® Pick by Light solution enables even new, inexperienced or cognitively impaired employees to successfully perform complex tasks without training periods.

Mitarbeiter greift ein Bauteil aus einem Behälter
Mitarbeiter greift ein Bauteil aus einem Behälter
Employee training

Employees require hardly any training time and are immediately productive and can therefore quickly help out in unfamiliar assembly processes in the event of breakdowns or high workloads.

No searching for components

The light sensor shows employees where the part to be assembled is located

Increases productivity

 Increases productivity by up to 50%

No mix-up

Prevents confusion between parts that look similar

Increases quality

Pick by Light reduces assembly errors by 99.9% and ensures continuous quality

Connection to ERP

SETAGO® Pick by Light offers an interface to several, arbitrary ERP systems

Mitarbeiter von Setago.io 18BDC2856D6
Marvin Waldvogel

We would be happy to work with you to evaluate potential applications for our Pick by Light in your company so that you can become even more competitive!

Contact now
Process

Successful implementation of the Pick by Light system in assembly

Pick by Light Starterkit

Find out more about the individual Pick by Light components here.
Mitarbeiterin montiert an einem LEAN Arbeitsplatz mit Werkerführung

Perform complex assembly work with little prior knowledge

The Pick by Light system guides the employee step by step through the assembly process. For people with disabilities, high staff turnover or part-time work, this ensures independent assembly with zero errors.
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Mitarbeiter montiert auf einem Montagewagen entlang eines Regals

Productivity increase of up to 30%

Shelves fitted with a Pick by Light system have increased productivity by up to 30% in just 4 weeks.
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Arbeitsplatz mit Rollenbahnen

Productivity increased by up to 15% per product

The SETAGO® software guides the employee step by step through the assembly process, displays the components to be assembled with a sensor and controls the torque of the electric screwdriver. Each step is explained by text, image or video. The Pick by Light system eliminates the need to search for and mix up components.
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Arbeitsplatz mit SETAGO Werkerführung

Pick to Light for complex assembly work with little prior knowledge

An assembly workstation with a Pick by Light system can guarantee absolutely error-free assembly despite a large number of variants and small batch sizes.
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Mitarbeiter montiert einen Stecker

Production of sophisticated assemblies

With the SETAGO® Pick by Light system, complex production processes can be broken down into simple steps. Quality is increased and employees can be trained very quickly.
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“Pick by Light improves the quality of our products and moves us forward in the digitalization and modernization of our production."
Laurent Marbach
Managing Director Grolleau SA
Why Setago.io

Why you should choose a Pick by Light system from us

Everything from one source

Software and hardware solutions incl. service and support via one partner

Innovative technology

Digitalization and software solutions in the Industry 4.0 environment for your application

Know-how

Customer-oriented process optimization, in-house sensor technology and professional project management

Modular solutions

Combine our products individually according to your requirements

Holistic

Products that facilitate cooperation between people and machines

Service-oriented

Fast and reliable hardware and software support

SETAGO® App Software - The simple step to digitalization

The SETAGO® App Software is more than just a digital assembly manual. It can control and monitor the entire assembly process. It combines assembly-supporting components such as printers, scanners, collaborative robots, driverless transport systems or screwdrivers into a complete solution. Orders are triggered completely paperless via the ERP interface.

Your contact person

We would be happy to work with you to evaluate potential applications for our Pick by Light in your company so that you can become even more competitive!

Ansprechpartner von Setago.io Schweiz
Marvin Waldvogel
Teamleiter Produktion 4.0
Team Leader production 4.0
Chef d'équipe production 4.0
+41 52 742 75 43
marvin.waldvogel@phoenix-mecano.ch
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